Mosaic Technology
Mosaic control panels and control room solutions
Precision, clarity and control – for technical operations worldwide
Mauell mosaic systems are trusted by operators across the globe to visualise and control technical processes. Our systems provide a clear overview of essential functions and are used wherever reliability is paramount – from control rooms to public infrastructure and the energy sector.
Thanks to their modular structure, our systems can be adapted to suit individual project needs. They’re easy to expand, reconfigure or upgrade – offering a flexible and cost-effective solution for a wide range of environments.
Designed for demanding environments
Our mosaic panels are installed in a broad spectrum of industries, including:
Nuclear power plants and simulation facilities
Public transport systems (local and long-distance)
Pump stations and substations
Electrical distribution and control
Industrial control rooms and critical infrastructure
All components are compatible and support both classic and digital interfaces – including displays, switches and sensor technology. Mauell’s proprietary high-density connectors ensure reliable data transmission and a clean layout.
Critical Action Panels - CAPs
CAPs (Critical Action Panels) are redundant safety panels used in sectors like oil & gas and nuclear energy. They ensure reliable system shutdown in case of software or primary system failure.
Each panel is built to spec using high-quality components, and may include safety-certified displays, control units or monitoring devices. Our team also delivers complete internal wiring, including labelling and cabinet housing.
If your existing cabinet doesn’t meet the required standard – we can replace it. If it does, we’ll simply upgrade it. We also manufacture custom-built control enclosures and can retrofit most CAP and F&G panels with updated indicators.
Nuclear power plant control rooms
We’ve been designing and building customised control rooms for nuclear applications for decades. Every site has its own seismic and structural requirements – and we know how to meet them.
Where available, we use database-driven reference systems. If not, we perform full-size test assemblies using actual control panel layouts. This ensures precision in both evaluation and final implementation.
In April 1986, a catastrophic meltdown occurred at Chernobyl’s No. 4 nuclear reactor in Ukraine. It is considered the worst nuclear disaster in history!
Mauell GmbH has recently provided several mosaic display boards to monitor the current condition of the facility.
Mauell GmbH is committed to delivering the technology and service whenever it is needed!
Qualification of mosaic panels with seismic tests
Vibration test of a control panel (1 horizontal axis)
Modular mosaic systems – at a glance
We offer several system types:
Our grid systems are characterized by high stability, flexible combination options, and easy expandability. Depending on the application, various versions are available:
Mosaic System T: Polycarbonate carrier system, consisting of carrier modules that are connected via dovetail joints on all four outer sides. Easily combinable with other components.
Mosaic System K: Polycarbonate carrier system, consisting of cross and T elements as well as connecting parts that are plugged together and snap into place.
Mosaic System M: Metal-based grid, consisting of cross and T elements as well as threaded spacer bolts that are screwed together. Particularly robust. Also available in a curved version.
MTS 24: Metal-based grid, particularly versatile due to the combination of different cross and T elements as well as threaded spacer bolts that are screwed together. High strength, versatile use with low weight.
All systems are freely combinable and allow optimal arrangement of switching elements, displays, and control units – tailored to the requirements of your system.
We’ll help you find the best combination for your needs.
Precision Visualization with Mosaic Technology
Mauell GmbH offers highly reliable mosaic systems that provide clear and consistent visualization for complex operations in control rooms and operator workstations. With a modular structure, our mosaic control panels can be tailored to meet specific project requirements across industries.
Key Benefits of Our Mosaic Systems
- Modular design: Flexible layouts that can be easily extended or modified.
- Long service life: Built with durable components requiring minimal maintenance.
- System integration: Compatible with various display elements, switches, meters, and third-party technologies.
- Operational efficiency: Low running costs due to energy-efficient and robust design.
Our solutions are deployed in critical infrastructure around the globe – from power stations and traffic control centers to industrial production lines. Learn more about our advanced mosaic technology or explore real-world examples in our reference projects.